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Application Technology: 50 Years of Research and Development at thyssenkrupp Steel

Our Application Technology Center has been helping customers with innovative solutions to get the most out of their steel for 50 years. The name says it all: as thyssenkrupp Steel’s innovation lab,the Application Technology Center aims to do more than simply research, develop, and manufacture new steel materials and technologies – it also strives to ensure that the company’s customers get the most out of these developments.

Blechexpo: it was nice

“EMPOWERING YOU“ is our trade fair motto.

We want to offer you exactly what you need for your work.

Be it the electromobility initiative selectrify®, process optimizations or processing support with the next generation of hot forming AS Pro or with our climate strategy – we are at your side.

Dual-phase steels with ZM Ecoprotect® for the outer skin

High strength, very good formability and increased crash safety with a thickness of only 0.55 millimeters? That's possible – with our dual-phase steel. This makes it ideal as an outer skin for lightweight vehicles.

Hot strip scalur® with very narrow thickness tolerances

Our scalur® hot-rolled pays off. There are more meters per coil thanks to the narrowest thickness tolerances.

Tinplate for goods in transit

Our tinplate is not only thinly rolled, but also electrolytically tinned. It is therefore particularly suitable as a packaging material for dangerous goods – regardless of whether they are transported by road, rail or sea.

Interview Dr. Arnd Köfler

tk Steel Chief Production Officer Dr. Arnd Köfler explains why climate protection is part of our corporate DNA. With our strategy, climate-neutral steel production is gradually becoming a reality. Now we have taken a further important step and used hydrogen instead of blow-in coal in the ongoing blast furnace operation. In our report you can see what the experiment looked like and what this means for the transformation to climate-neutral steel production.

Climate neutral steel production becomes reality

Climate protection is part of our corporate DNA. With our strategy, climate-neutral steel production is gradually becoming a reality. Now we have taken another important step and are using hydrogen instead of blow-in coal in our ongoing blast furnace operations. You can see in our report what the experiment looked like and what this means for the transformation to climate-neutral steel production.

Our climate strategy

The target is clear: By 2050, steel production at thyssenkrupp must be climate neutral. With its climate strategy, the company is accelerating its initiatives to reduce emissions, promoting corporate social responsibility, and pledging its support for the Paris Climate Agreement of 2015.

selectrify® – the initiative for high-tech steel solutions in electromobility

Everybody's talking about electric mobility. The automotive industry is facing a radical change. We as one of the leading steel producers in Europe support this change by providing the suitable materials. Because e-mobility is unthinkable without steel.

smartgrind with powercore® electrical steel

We need flexible electrical networks to supply energy generated from renewable sources generating energy from renewable sources is not enough if the energy transition is to succeed; it also needs to be distributed sustainably. Although green energy generated from wind turbines and solar power systems is good for the environment, we can only be certain that this energy is distributed reliably if it can be fed into the transmission networks at a consistent frequency and voltage.

It's a real high flyer: the delivAIRy® flying robot

TIS uses an autonomous drone, which transports samples from the different plants (power plant laboratory and raw material sampling in Schwelgern as well as blast furnace, OX etc.) by drone autonomously to the central laboratory for testing and analysis. From there, the drone collects these samples and brings them to the laboratory for testing.

Tinplate Circuit

Our materials cycle – a guaranteed closed loop. Many everyday products are made of tinplate. The advantage: They’re magnetic and therefore easy to sort out during garbage separation. This material is then reprocessed into new products at our factories – to be renewed again and again.

Steel Experience

In tandem with other materials steel is opening up previously unimaginable possibilities, as for instance e-mobility and numerous applications in the renewable energy sector.

But how is steel made? What happens in a blast furnace? And why are there so many different kinds of steel?

You can find out all about this at our plant in Duisburg. We invite you to immerse yourself in the Steel Experience and witness advanced steel production at first hand. Our tour guides will tell you all about our production processes and our high-tech steel products and innovations.

Hot forming in the automotive industry

Our animation explains how the hot forming process works.

Achieving the energy turnaround

Our powercore® electrical steel is crucial in the success of achieving the energy turnaround: In wind turbine generators, it reliably converts mechanical energy into electricity. In transformers it enables the efficient transport and deployment of energy. In electric motors, it ensures efficient drive.

Recycling of tinplate

Click to see what makes it the sustainability top performer.

The new Volvo XC40

AutoZeitung was a at the thyssenkrupp Steel plant in Duisburg and drove the new SUV from Volvo in front of a steel backdrop. The film shows the origin of the contribution in the car newspaper.

60 years pladur®

60 years of pladur®: the organic coating brings variety, color and character to the steel facade.

#SteelFacts: Mission moon

From our #SteelFacts series: Electric steel from thyssenkrupp, a key material for electric motors, is in demand everywhere in the world. And not just there. Space researchers are making out-of-this-world plans with us... Who would have thought?

#SteelFacts: Eiffel Tower

From our #SteelFacts series: Tinplate is an especially sustainable packaging material that can be recycled virtually 100 % and thus regularly restored to the material cycle. Check out the truly massive magnitude of its sustainability here. Who would have thought?

scalur+Z®

In need of a little economic miracle? Here you go: scalur®+Z. This hot-dip galvanized flat product features ultra-close thickness tolerances – to save customers both time and material.

precidur®: We spell out the advantages

Our new precision strip trade mark embodies the entire know-how of our Hohenlimburg operation. High time for us to get to know each other better!

precidur®: the new precision strip trade mark

Hallmark of excellence in quality: precidur® is our new precision strip trade mark made in Hohenlimburg. The brand name exemplifies the product’s top quality and our dedication in meeting the customers’ individual requirements. Simply put: We are the partner of choice for premium precision steel.

Carbon2Chem: Adsorption, Absorption

Adsorption? Absorption? Does it really make a difference? It most certainly does!
Only when metallurgical gases are purified can CO2 be used as raw material. We are testing that process in our Carbon2Chem project.

#SteelFacts: Duisburg location as big as Monaco

From our #SteelSmarts series: Our plant site in Duisburg is not only x times larger than a certain well-known principality in the south of France, but its revenue comes from know-how, not gaming – we produce almost 12 million tons of steel per year.

scalur+Z®

In need of a little economic miracle? Here you go: scalur®+Z. This hot-dip galvanized flat product features ultra-close thickness tolerances – to save customers both time and material.

#tksteelinside: Washing mashines pladur®

Lots of washing machines get your laundry whiter than white. But for brighter, whiter appliances, you need pladur® organic-coated steel. It makes possible the attractive appearance of all @bshgroup.DE-brand washing machines – and also helps to ensure a long lifetime. To make doing laundry more pleasurable.

#tksteelinside: fridge pladur®

Our organic-coated pladur® sheet brings the world of colors to household appliances and protects your surfaces effectively against dirt, scratching and fading. If desired, doors can be printed with custom motifs.

From our #tksteelinside series:

Refrigerated trucks clad with our organic-coated pladur® sheet are especially sturdy, weather-resistant, durable, scratch-resistant and dirt-repellent.

Flying to the moon

Switzerland-based RUAG Space is developing a motor for a rock drill for future moon missions – and needs an electric drive that delivers peak efficiency at minimum weight, because every extra gram is an expensive proposition in space. And the obvious choice was our powercore® brand electrical steel.

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Colors are not just for washing

The Constructa made by BSH Hausgeräte has been washing clothes thoroughly and gently for decades - all around the world. This model in retro design brings a heaping portion of color and individual decorative motifs into any laundry room. Our organically coil-coated pladur® Aesthetic Print-brand steel makes this possible.

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Nuts from ültje simply taste great

And with each can, you also hold in your hands a product of ours: our high-quality rasselstein® brand tinplate perfectly protects the sensitive nuts from oxygen and light.

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Tomorrow's mailbox is smart

Even when you're not at home, this innovation from Renz accepts and returns merchandise for you. The myRenzbox can take a lot. Our sheet steel, of which the doors and housing are made, make this possible.

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Tableware lasts for generations

Our steel for enameling also makes kitchens more colorful.

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Thermomix with powercore®

Vorwerk is a market leader in domestic appliances.
Its success is based among other things on motors made in Wuppertal – using electrical steel from thyssenkrupp.

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Energy efficiency of steel

Case study: Wind turbines by Enercon.

Of course wind turbines save CO2 in power generation. But is that also true for their production and their entire lifecycle? Together with ENERCON thyssenkrupp Steel Europe implemented a logistics and production concept that shrinks the carbon footprint of wind turbines by a few shoe sizes.

Application Technology: 50 Years of Research and Development at thyssenkrupp Steel

Our Application Technology Center has been helping customers with innovative solutions to get the most out of their steel for 50 years. The name says it all: as thyssenkrupp Steel’s innovation lab,the Application Technology Center aims to do more than simply research, develop, and manufacture new steel materials and technologies – it also strives to ensure that the company’s customers get the most out of these developments.

Dual-phase steels with ZM Ecoprotect® for the outer skin

High strength, very good formability and increased crash safety with a thickness of only 0.55 millimeters? That's possible – with our dual-phase steel. This makes it ideal as an outer skin for lightweight vehicles.

Hot strip scalur® with very narrow thickness tolerances

Our scalur® hot-rolled pays off. There are more meters per coil thanks to the narrowest thickness tolerances.

Tinplate for goods in transit

Our tinplate is not only thinly rolled, but also electrolytically tinned. It is therefore particularly suitable as a packaging material for dangerous goods – regardless of whether they are transported by road, rail or sea.

Interview Dr. Arnd Köfler

tk Steel Chief Production Officer Dr. Arnd Köfler explains why climate protection is part of our corporate DNA. With our strategy, climate-neutral steel production is gradually becoming a reality. Now we have taken a further important step and used hydrogen instead of blow-in coal in the ongoing blast furnace operation. In our report you can see what the experiment looked like and what this means for the transformation to climate-neutral steel production.

#SteelFacts: 9 lives

From our #SteelFacts series: If there’s any material that stays forever young, it’s steel. Because nothing can be recycled and reused as often – with no loss in quality. Who would have thought?

#SteelFacts: Eiffel Tower

From our #SteelFacts series: Tinplate is an especially sustainable packaging material that can be recycled virtually 100 % and thus regularly restored to the material cycle. Check out the truly massive magnitude of its sustainability here. Who would have thought?

#SteelFacts: Duisburg location as big as Monaco

From our #SteelSmarts series: Our plant site in Duisburg is not only x times larger than a certain well-known principality in the south of France, but its revenue comes from know-how, not gaming – we produce almost 12 million tons of steel per year.

The world’s largest cloth filter system

From our #SteelFacts series: thyssenkrupp has built the world’s largest cloth filter system – and yet somehow it’s just not productive. (nachdenklicher Smiley) Filtration efficiency: 99.99%. Who’d have thought?

#goodneighbor #sustainable_steelproduction

The heat is on

Making steel is hot work. Hot enough that we can even find ways to use our process heat to benefit a lot of people.

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Tinplate Circuit

Our materials cycle – a guaranteed closed loop. Many everyday products are made of tinplate. The advantage: They’re magnetic and therefore easy to sort out during garbage separation. This material is then reprocessed into new products at our factories – to be renewed again and again.

Achieving the energy turnaround

Our powercore® electrical steel is crucial in the success of achieving the energy turnaround: In wind turbine generators, it reliably converts mechanical energy into electricity. In transformers it enables the efficient transport and deployment of energy. In electric motors, it ensures efficient drive.

Recycling of tinplate

Three facts you should know about the sustainability top performer

Steel grades

Bigger, higher, further … our heavy plate steels are always employed when there’s a lot to be moved. Among them: XAR® – particularly wear-resistant; perform® – sturdy yet easily deformable; N-A-XTRA®/XABO® – high-strength and very even.

Wear-resistant XAR steel in bucket wheel

Bucket wheel excavators don’t only look massive. What they achieve on a daily basis is more than impressive – and using wear-resistant steel really contributes to their performance.

60 years pladur®

60 years of pladur®: the organic coating brings variety, color and character to the steel facade.

precidur®: We spell out the advantages

Our new precision strip trade mark embodies the entire know-how of our Hohenlimburg operation. High time for us to get to know each other better!

precidur®: the new precision strip trade mark

Hallmark of excellence in quality: precidur® is our new precision strip trade mark made in Hohenlimburg. The brand name exemplifies the product’s top quality and our dedication in meeting the customers’ individual requirements. Simply put: We are the partner of choice for premium precision steel.

scalur®+Z

Scalur+Z® is our hot-dip galvanized flat product with the tightest thickness tolerances for maximum efficiency in component production. It is used, for example, in container construction or in profiles and telescopic slides.

ZM Ecoprotect® for the best outer skin

thyssenkrupp Steel stands for the highest surface quality and offers all typical automotive coatings in the best outer skin quality. With ZM Ecoprotect® there is a zinc coating which is characterised by excellent processing properties and high corrosion protection.

Precision Steel is now called precidur®

From now on, you can recognize the best precision steel that we have ever offered at Hohenlimburg from these eight letters: precidur® stands for quality, the closest possible thickness and profile tolerances, short production cycle times, maximum flexibility, and highly competent support and service.

Water Cycle

Steel is like a soft-boiled egg. It needs to be immersed just right in water. And ideally, this water should be reused as often as possible.

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Our technology is a learning opportunity

Stimulating an affinity for technology in young people is vital for our country's future. But unfortunately, school curricula don't offer much scope for such efforts.

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Steel: top recycling rate

Many people dream of living forever. Our steel is living the dream. And this endows it with a decisive product advantage that ultimately makes it the valuable material it is.

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Flawless finish

The Mini Hatch model made by BMW is an attractively bright and shiny presence on our streets. The high-quality ZM Ecoprotect® finish help to ensure that these cars remain that way over their entire lifespan.

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Dual-phase steels - the new variety

A product range with so many options – thyssenkrupp’s dual-phase steels can be used in many ways.

Many criteria must be met if a company wants to be successful in the automotive industry, such as being environmentally friendly, conserving raw materials, and keeping costs low at all times. Yet demands placed on safety and comfort are rising. But it is not difficult to design lighter vehicles and make them affordable, as the Product Management area in thyssenkrupp’s Steel division has oriented its product range for cold-rolled dual-phase steels more toward the needs of customers and added new grades.

scalur®+Z: Precision savings!

In the 1.5 to 2 millimeter thickness range scalur®+Z displays a thickness tolerance of plus/minus 0.06 millimeters – literally a hair’s breadth. So, scalur®+Z saves weight – in shipping containers, cars or trucks. It is also suitable for low-roughness, high precision punched parts. Furthermore, a coil of scalur®+Z on average contains 60 meters more material which reduces retooling times at the customer’s plant.

ZM Ecoprotect®: Less is more!

Galvanized steel sheet is the basis for the production of cars – the “skin and skeleton” as it were.

By adding a small amount of magnesium to the zinc coating, engineers from thyssenkrupp’s steel division have made a big difference for the environment and customers: ZM EcoProtect conserves resources by allowing extremely thin coatings, enables presses and equipment to run longer thanks to lower abrasion, and extends the lifetime of car bodies.

Light and strong at 900°C

As soft as wax in the press.

Hot forming is an increasingly important process for high-strength steels Parts become harder or formable, whatever the design calls for – and lighter! The right combination of heating and cooling in the die produces customized material properties.

How a slab is made into a sheet of steel

How the hot strip mill in Duisburg works

Duisburg is home to one of the world's most advanced hot strip mills. Around three million tons of steel sheet is produced here each year.

Blechexpo: it was nice

“EMPOWERING YOU“ is our trade fair motto.

We want to offer you exactly what you need for your work.

Be it the electromobility initiative selectrify®, process optimizations or processing support with the next generation of hot forming AS Pro or with our climate strategy – we are at your side.

Our highlights at CWIEME 2019

CWIEME 2019 Empowering you was the motto at the end of May in Berlin. For three days thyssenkrupp Steel offered its customers exactly what they need for their work. And you can see what that was here. The leading trade fair for coil winding, insulation and electrical production takes place annually and is the meeting place for the transformer, electric motor and power generation industries throughout Europe.

It's a real high flyer: the delivAIRy® flying robot

TIS uses an autonomous drone, which transports samples from the different plants (power plant laboratory and raw material sampling in Schwelgern as well as blast furnace, OX etc.) by drone autonomously to the central laboratory for testing and analysis. From there, the drone collects these samples and brings them to the laboratory for testing.

Steel Experience

In tandem with other materials steel is opening up previously unimaginable possibilities, as for instance e-mobility and numerous applications in the renewable energy sector.

But how is steel made? What happens in a blast furnace? And why are there 2,500 different kinds of steel?

You can find out all about this at our plant in Duisburg. We invite you to immerse yourself in the Steel Experience and witness advanced steel production at first hand. Our tour guides will tell you all about our production processes and our high-tech steel products and innovations.

The new Volvo XC40

AutoZeitung was a at the thyssenkrupp Steel plant in Duisburg and drove the new SUV from Volvo in front of a steel backdrop. The film shows the origin of the contribution in the car newspaper.

The best scenes from a year SolarCar project

From Bochum University of Applied Science all the way to the World SolarCar Challenge in Australia: Our student journalist Toni wants to know and accompanies the thyssenkrupp blue.cruiser on its fast ride from an idea directly to second place at the World Championships in Australia.

We are thyssenkrupp Steel

Who we are, what makes us and what we are standing for since 125 years.

Hohenlimburg precision strip

The Precision Steel business unit employs a state-of-theart rolling mill to produce hot-rolled strip with special material properties and extremely close manufacturing tolerances. All processes are fully automated and are controlled and monitored by digital systems.

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Animation race track South Korea

When Toni Eggert is racing down the icy track at speeds of up to 140 kilometers per hour, he has to know he can trust his partners. This includes his teammate Sascha Benecken and thyssenkrupp, who provides development support. He also has to adjust himself optimally to the race track. Despite the best preparations, however, there is always a residual risk. Have you become curious? Then why don't you join us on the race track in South Korea in the animation?

Digital customer portal

SteelOnline is the digital portal of all sales areas of the steel business. Now it appears in a new design and offers customers even more information.

SolarChallenge: Toni investigates #2

In part 2 of our series “Toni investigates”, student reporter Toni takes a closer look at the “ingredients” of the thyssenkrupp blue.cruiser and the technology behind the solar car.

By Antonie Bauer

SolarChallenge: Toni investigates #1

In the 1st episode of our series “Toni investigates”, student reporter Toni goes behind the scenes in the workshop to probe the secret of the tk blue Cruiser design.

By Antonie Bauer

tkH2Steel –Electrical hot metal from blast furnace 2.0:

thyssenkrupp presents Federal Economics Minister Altmaier and State Premier Laschet innovative concept for green transformation of Duisburg steel mill

steelworks a revolutionary combination of unbreakable strength and ultimate flexibility.

built by engineers. made form steel - a development project by thyssenkrupp Steel.

Climate neutral steel production becomes reality

Climate protection is part of our corporate DNA. With our strategy, climate-neutral steel production is gradually becoming a reality. Now we have taken another important step and are using hydrogen instead of blow-in coal in our ongoing blast furnace operations. You can see in our report what the experiment looked like and what this means for the transformation to climate-neutral steel production.

Our climate strategy

The target is clear: By 2050, steel production at thyssenkrupp must be climate neutral. With its climate strategy, the company is accelerating its initiatives to reduce emissions, promoting corporate social responsibility, and pledging its support for the Paris Climate Agreement of 2015.

selectrify® – the initiative for high-tech steel solutions in electromobility

Everybody's talking about electric mobility. The automotive industry is facing a radical change. We as one of the leading steel producers in Europe support this change by providing the suitable materials. Because e-mobility is unthinkable without steel.

smartgrind with powercore® electrical steel

We need flexible electrical networks to supply energy generated from renewable sources generating energy from renewable sources is not enough if the energy transition is to succeed; it also needs to be distributed sustainably. Although green energy generated from wind turbines and solar power systems is good for the environment, we can only be certain that this energy is distributed reliably if it can be fed into the transmission networks at a consistent frequency and voltage.

#SteelFacts: Mission moon

From our #SteelFacts series: Electric steel from thyssenkrupp, a key material for electric motors, is in demand everywhere in the world. And not just there. Space researchers are making out-of-this-world plans with us... Who would have thought?

Carbon2Chem: Adsorption, Absorption

Adsorption? Absorption? Does it really make a difference? It most certainly does!
Only when metallurgical gases are purified can CO2 be used as raw material. We are testing that process in our Carbon2Chem project.

smartform® shapes high-strength steels

With the innovative, patented smartform® technology from thyssenkrupp steel, ultra-high-strength steel grades can also be processed in the cold forming process in a process-reliable, dimensionally stable and almost spring-free manner.

New transformer-generation

Europe’s transformers alone will have to save a volume of electricity equivalent to half of Denmark’s annual consumption by 2021. Our powercore® trade mark electrical steel will help achieve this goal.

A Breath of Fresh Air for Generating Power

Wind towers aspire to reach great heights: After all, the taller they are, the more power they generate. Our patented TetraFlex® technology allows them to easily and inexpensively reach heights of over 150 meters.

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Innovative steel wheels for China

We will soon be bringing lightweight and designer wheels to the streets of China, together with the Chinese market leader for steel wheels.

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The thyssenkrupp blue.cruiser

Soak up the sun once, please! The thyssenkrupp blue.cruiser is the third solar vehicle we have developed together with the Bochum University of Applied Sciences.

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Open Hybrid LabFactory

The Open Hybrid LabFactory works together with partners of auto industry, science and research to create lighter vehicles.

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No power supply without electrical steel

Electrical tape is crucial for energy conversion

Environmental protection and a sustainable use of valuable resources a core objectives of the energy revolution. thyssenkrupp's electrical steel will affect the energy revolution's success.

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thyssenkrupp Steel Europe AG

Kaiser-Wilhelm-Strasse 100

47166 Duisburg, Germany

+49 (0)203 52-0

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